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Plot 10, GIDC Industrial Estate, Udyog Nagar, Jamnagar. India.
Plot 10, GIDC Industrial Estate, Udyog Nagar, Jamnagar. India.
Common technical and buyer questions about Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps from Brass Parts India — covering materials, thread standards, finishes, sizes, customisation and export.
We manufacture Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps from high-conductivity brass and copper, with tin or nickel plating on request, chosen for strong corrosion resistance, machinability and durability. Custom alloys can be supplied on request to suit your application.
We supply Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps with metric and BSP threads, produced to customer drawings, made to customer drawings and relevant electrical standards. Special threads are produced to your drawings and gauges for a precise, reliable fit.
Finish options for Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps include natural, tin-plated or nickel-plated surfaces, improving corrosion resistance and appearance for your operating environment.
We offer Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps in standard and custom sizes to match conductor and busbar requirements. Non-standard and custom sizes are manufactured to order from your drawings and specifications.
Yes. As a manufacturer we specialise in custom Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps made to your drawings, samples or specifications, including special dimensions, threads, finishes and tight tolerances for OEM and industrial requirements.
Our Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps range covers terminals, connectors, lugs, earth bars, neutral links, battery terminals and grounding clamps, with related items available on request.
We supply Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps for electrical connections, earthing and grounding, power distribution, switchgear and panel building. Suitable materials and finishes can be selected for your specific media and operating conditions.
The minimum order quantity for Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps depends on the size, material and finish. We handle both bulk production runs and smaller specialised orders — share your requirement for a tailored quotation and lead time.
Yes. Based in Jamnagar, India, Brass Parts India is a manufacturer and exporter supplying Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps to customers worldwide, with secure export packaging, documentation and reliable on-time shipping.
With over 30 years of experience, Brass Parts India combines precision manufacturing, strict quality checks and flexible customisation to deliver consistent, high-quality Stirrup Clamps | Aluminum Stirrup Clamps | Hotline Clamps | Aluminum Stirrup Bail Clamps and related electrical connector, earthing accessory and terminal solutions — backed by responsive service and dependable global delivery.
Stirrup Clamps, also commonly known as Aluminum Stirrup Clamps, Hotline Clamps, or Aluminum Stirrup Bail Clamps, are heavy-duty mechanical connectors used for making tap or branch connections on overhead distribution conductors. These clamps are widely used by utilities for both energized (hot line) and de-energized installations on AAC, AAAC, and ACSR conductors.
Designed for strength, reliability, and ease of installation, stirrup clamps provide a secure mechanical and electrical connection while allowing repeated installation and removal during line maintenance.
A stirrup clamp is an overhead tap connector that clamps onto a main conductor and provides a bail or loop for connecting a tap conductor, jumper, or hot line accessory. Because many designs allow installation using hotsticks, these connectors are frequently referred to as hotline clamps or hot line stirrup clamps.
They are commonly specified where utilities require:
Frequent connection and disconnection
Live-line (energized) maintenance
Strong mechanical holding with reliable electrical contact
General-purpose overhead stirrup tap connectors used in distribution networks for secure branch connections.
Manufactured with high-strength aluminum alloy bodies for excellent conductivity, corrosion resistance, and reduced weight.
Stirrup clamps featuring a U-shaped bail or loop, typically made from copper or bronze, allowing attachment of jumpers, hot line tools, or grounding leads.
Designed for overhead distribution tap connections
Suitable for AAC, AAAC, and ACSR conductors
Aluminum body for lightweight strength and corrosion resistance
Copper or bronze bail options for durability and compatibility
Dual eyebolts for balanced clamping and stability
Hotstick-friendly design for live-line (hotline) installation
Utility-grade mechanical strength and electrical performance
Suitable for repeated installation and removal
Connector Type: Overhead Stirrup / Hotline Stirrup Clamp
Body Material: Aluminum Alloy
Bail Material: Copper or Bronze (application-dependent)
Conductor Compatibility: AAC, AAAC, ACSR
Typical Conductor Range:
AAC: up to 397.5 kcmil (example range)
ACSR: up to 500 kcmil (example range)
Eyebolts: Dual eyebolt configuration
Application: Overhead tap or branch connection
Exact sizes and ranges depend on conductor diameter and utility specification.
Used for making secure tap or branch connections on primary and secondary overhead conductors.
Frequently used in energized line work where installation using hotsticks is required.
Commonly installed in pole-mounted distribution systems requiring robust, removable connectors.
Aluminum bodies provide high conductivity and excellent resistance to atmospheric corrosion
Copper or bronze bails ensure mechanical durability and reliable attachment
Precision machining or casting ensures consistent clamping force
Designed to withstand vibration, wind loading, and thermal cycling
Utility-grade manufacturing quality
Consistent conductor grip and electrical contact
Custom conductor ranges and markings available
Suitable for domestic and export utility projects
Competitive pricing with reliable lead times
Are stirrup clamps and hotline clamps the same?
They are closely related terms. Stirrup clamps designed for live-line installation are often referred to as hotline clamps.
Which conductors are supported?
Most stirrup clamps are designed for AAC, AAAC, and ACSR conductors. Selection is based on conductor diameter and size.
Do all stirrup clamps have two eyebolts?
Many standard designs use dual eyebolts for balanced clamping, though configurations may vary.
What material combinations are common?
A typical configuration includes an aluminum body with a copper or bronze bail.
To select the correct Stirrup Clamp / Aluminum Stirrup Clamp / Hotline Clamp, please share:
Main conductor type and size
Tap conductor details (if applicable)
Live-line or de-energized installation requirement
Quantity and delivery location
Our team will assist with technical selection and pricing.
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